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BOOT CAMP & PET TRAINING
for New Hire Operators
 
Intended Audience Newly hired Process Operators/Technicians, without a process technology degree.
Description The Boot Camp Trainer was designed to introduce basic operation procedures.

The PET (Process Equipment Trainer), which operates similar to any industrial plant, was designed to provide new and non-experienced employees with practical hands-on training using a conventional life size process.

Objectives Participants will become familiar with how a process control loop works and use that knowledge to operate a Process Control Trainer.

During the PET training participants will demonstrate utilization of procedures and checklists to safely start-up, operate, run product lab analysis, troubleshoot and shutdown the process.

Training Agenda:

DAY 1 (Boot Camp)
• Introduction to field unit trainer and startup
• Field unit exercises
   o Pump swap
   o Filter swap
   o Placing control loop on bypass
   o Locating plugs
   o Responding to spills

DAY 2 (Pilot Plant Lab / PET)
• Process control introduction
• Operate process control trainers (Plants A1, A2, A3)
• Process control written exercise
• Process Equipment Trainer (PET) introduction
   o Unit Emergency Plan
   o General Process

DAY 3 (PET)
• Safety
• Process equipment
• Plant air system
• Storage / Feed area

DAY 4 (PET)
• Tower / Reboiler area
• Cooling / Condensing area
• Vacuum system

DAY 5 (PET)
• Sample analysis
• Troubleshooting

Prerequisite Basic process knowledge such as valves, pumps and familiarization with process equipment and instrumentation.
Course Length 40 hours

Brazosport College

 


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Center for Business/Industry Training  
500 College Drive, Lake Jackson, Texas 77566  979.230.3050  cbit@brazosport.edu