Audience | Designed for experienced plant personnel with day to day responsibilities for operating the plant or improving the process. This includes outside operators, console operators, supervisors, engineers, electrical and instrument technicians.
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Objectives | Upon completion of this class, the participant will be able to: - Describe how using a standardized problem solving methodology contributes to successful problem solving.
- Explain how EXCEL methodology is used to troubleshoot a process or equipment.
- Use logical thinking to determine possible and probable faults within a given system.
- Define terminology applied to dependency diagrams or cause and effect diagrams.
- Describe the process for determining the dependency of one process element on another.
- Given a troubleshooting example and a dependency diagram apply EXCEL methodology to work through a problem in a real time process simulation.
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Description | This two-day course includes process oriented examples used throughout class. Exercises are based on real plant situations.
Class Outline:
- Introduction of Troubleshooting Methodology
- Advantages of Methodology
- Steps for Troubleshooting
- Thorough Explanation of EXCEL Methodology
- Step 1: Envision
- Step 2: eXamine
- Step 3: Choose
- Step 4: Execute
- Step 5: Leverage
- Terminology
- Process Elements
- Flow Streams & Linkages
- Dependency & Cause and Effect
- Determining Dependencies
- Creating Worksheet Matrix
- Charting the Dependencies
- Analysis
- Assessment
- Troubleshoot a Mixer Using EXCEL Methodology
- Practice EXCEL Methodology Using Simtronics Simulation
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Prerequisites | Thorough knowledge of chemical / refinery processing, instrumentation and process equipment.
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Suggested Class Size
| Minimum 8 Maximum 12 |
Course Length | 16 hours (2 days) |